1. Purchase Raw Material Equipment: -
Control Point
Control Method
Item Inspection
Standard
Frequency
Instrument Used
Record Document
In-Charge
  1. Name, Amount, Order No.
Purchase Document Inspection Standard
All
2pcs Per Load
Visual ICP or Chemical Analyze
Material Inspection Sheet
Operator
Technician
  2. Composition, Appearance
   
       
 
2. Burden Equipment: Electric Balance
Control Point
Control Method
Item Inspection
Standard
Frequency
Instrument Used
Record Document
In-Charge
  1. Weight
Burden Production Guide
All
All
Electric Balance Visual
Burden Record
Operator
  2. Appearance
   
       
 
3. Melting Equipment: Vacuum Melting Furnace
Control Point
Control Method
Item Inspection
Standard
Frequency
Instrument Used
Record Document
In-Charge
  1. Composition
Inspection Standard
1pcs / Furnace / Week
All
ICP or Chemical Visual
Inspection Sheet
Quality Record
Technician
  2. Appearance
   
       
 
4. Smash & Jet Milling Equipment: Smash Machine Jet Mill
Control Point
Control Method
Item Inspection
Standard
Frequency
Instrument Used
Record Document
In-Charge
  1. Powder Size
Milling Production Guide

1Times / Day / Machine
Per Load

FSSS
Oxygen
Determinator
Powder Size Record
Oxygen Record
Technician
  2. Oxygen Content
   
       
 
5. Pressing Equipment: Press
Control Point
Control Method
Item Inspection
Standard
Frequency
Instrument Used
Record Document
In-Charge
  1. Height
Pressing Production Guide
5% Per Load
All
All
Calipers
Press Meter
Balance
Produce Process Sheet(3)
Operator
  2. Press
  3. Weight
   
       
 
6. Sintering & Tempering Equipment: Vacuum Furnace
Control Point
Control Method
Item Inspection
Standard
Frequency
Instrument Used
Record Document
In-Charge
  1. Sintering Time
Sintering & Tempering
Production Guide
Per Furnace
Vacuum Furnace
Produce Process Sheet(3)
Operator
  2. Sintering Temperature
   
       
 
7. Inspection Equipment: B-H Curves Measurement Magnetizer
Control Point
Control Method
Item Inspection
Standard
Frequency
Instrument Used
Record Document
In-Charge
  1. Br、jHc、(BH)max
Company Standard
Inspection Standard
5pcs Per Load
AQL = 0.65
AQL = 0.65
All
B-H Curves Measurement
Gauss meter or Flux meter 
De-Magnetizer
Visual
Sintering Produce 
Test Sheet
Inspection
  2. Magnetic Property
  3. De-Magnetiz Volt
  4. Appearance
   
       
 
8. Machining Equipment: Grinder Slice Electric Spark Machining Magnetizer
Control Point
Control Method
Item Inspection
Standard
Frequency
Instrument Used
Record Document
In-Charge
  1. Dimentions
Inspection Standard
AQL = 0.25
AQL = 0.25
AQL = 0.25
AQL = 0.4
AQL = 0.25
Calipers
Calipers
Magnate Material
Gauss Meter or
Flux Meter 
Visual
Produce Inspection Sheet
Inspection
  2. Appearance Tolerance
  3. Orientation
  4. Magnetic Property
  5. Appearance
   
       
 
9. Plating Equipment: Plating Vat
Control Point
Control Method
Item Inspection
Standard
Frequency
Instrument Used
Record Document
In-Charge
  1. After Plating Dimensions
Inspection Standard
AQL = 0.65
AQL = 0.65
5pcs Per Load
Calipers
Visual
Thickness Determinator
Produce Inspection Sheet

Thickness Record
Inspection
Technician
  2. Appearance
  3. Plating Thickness
   
       
 
10. Final Inspection Equipment: Magnetizer
Control Point
Control Method
Item Inspection
Standard
Frequency
Instrument Used
Record Document
In-Charge
  1. Dimentions
Inspection Standard

AQL = 0.65
AQL = 0.1
AQL = 0
AQL = 0.65
All
Calipers
Calipers
Magnate Material
Gauss Meter or
Flux Meter 
Visual
Final Inspection Record Sheet
Inspection
  2. Appearance Tolerances
  3. Orientation
  4. Magnetic Property
  5. Appearance
   
       
 
11. Packing Equipment: Packer
Control Point
Control Method
Item Inspection
Standard
Frequency
Instrument Used
Record Document
In-Charge
  1. Quality
Inspection Standard

All
All
Visual
Visual
Enter Store Sheet
Operator
  2. Label
   
       
 
   
       
       
 
  ONE MAGNET ELECTRONIC (M) SDN BHD (587602-U)  
  Address
21 - G , Jalan 3/10, Pandan Jaya,
55100 Kuala Lumpur,
Malaysia.		 Tel
+603 - 9284 9463 (Mr. K.F Wong)		 H/P
+6012 - 679 8662		 Fax
+603 - 9282 3914
 Email
kfwong@onemagnet.com.my		  
 
Copyright © 2008 One Magnet Electronic (M) Sdn Bhd. All Rights Reserved.